Material Requirement Planning (MRP) System

Predict material shortages before they stop your production line — Supista MRP’s agentic AI monitors inventory against production schedules in real time and auto-generates purchase requisitions the moment stock levels fall below safe thresholds.

Trusted by 200+ Indian manufacturers to eliminate production stoppages from material shortages — go live in 15 days with zero disruption to existing operations.

Common Material Planning Bottlenecks

Manufacturing teams often struggle with fragmented spreadsheets that completely fail to provide real-time visibility into critical raw material availability and usage. Manual calculations frequently lead to unexpected stockouts or costly overstocking, which directly impacts your production schedules and overall operational profitability significantly.

Frequent production downtime caused by unexpected raw material shortages.

High inventory carrying costs due to inaccurate safety stock calculations.

Time-consuming manual coordination between procurement and production planning teams.

Lack of real-time visibility into vendor performance and delivery reliability.

Intelligent Planning with Agentic AI

Supista MRP connects to BOM, production planning, warehouse, and procurement modules so material calculations run on actual production orders — not forecasts based on spreadsheet estimates. When the AI agent detects a shortage risk, it automatically creates a PR, routes it for approval, and notifies the procurement team with supplier lead time data already populated, cutting response time from hours to minutes.

AI agents predict shortages and trigger alerts before production stops.

Dynamic safety stock adjustments based on real-time consumption trends.

Automated PR generation that bridges the gap between teams seamlessly.

Centralised dashboard providing complete visibility into material movement and status.

Powerful Features for Modern Manufacturers

Get instant alerts when material levels hit critical thresholds.

Auto-generate purchase requisitions to accelerate procurement.

Supista’s agentic AI predicts material requirements and automates planning workflows—preventing shortages, reducing manual effort, and keeping production running without disruption.

AI calculates optimal safety stock from consumption trends.

Plan accurately with multi-level bill of materials management.

Data Integration & Mapping

We integrate deeply with your existing ERP to map your unique operational workflows and establish a baseline for our AI agents.

AI-Driven Planning & Alerts

Our agentic AI continuously monitors stock levels against production plans to automatically flag shortages and generate necessary purchase requisitions instantly.

Automated Execution & Reporting

Approve generated requisitions with a single click while the system updates inventory records and provides actionable insights on material usage.

Streamlined Material Planning Workflow

Tangible Business Outcomes Delivered

✓Reduce unexpected production downtime by up to 40% with proactive shortage alerts.
✓Lower inventory carrying costs significantly by optimizing safety stock levels dynamically and accurately.
✓Improve procurement team productivity by automating repetitive requisition and follow-up tasks.
✓Gain 100% visibility into raw material availability across multiple plant locations and warehouses.
✓Make faster data-driven decisions with real-time reports on material consumption trends.

Proven Manufacturing Scenarios

Discrete Manufacturing Assembly

Ensure all components for complex assembly lines are available on time, preventing costly line stoppages due to a single missing part.

Process Industry Batching

Manage volatile raw material requirements for chemical or food processing batches where recipe adherence and expiry dates are critical for quality control.

Custom Job Work Orders

Calculate exact material needs for custom make-to-order projects instantly, ensuring you purchase only what is required for the specific client order.

What Our Clients Say

"Supista’s AI agents completely transformed our planning process, eliminating shortage-related delays and saving us countless hours of manual work every single week since we started using it."

Plant Manager

Automotive Components Manufacturer

"We finally have clear visibility into our material needs. The automated PR generation is a game-changer that has streamlined our entire procurement workflow beyond our expectations."

Director of Operations

Heavy Machinery Enterprise

Frequently Asked Questions

Can Supista MRP integrate with our existing legacy ERP system?

Yes, Supista is designed to integrate seamlessly with most legacy ERP systems used by Indian manufacturers without disrupting current operations. Our implementation team ensures a smooth data flow between your existing database and our AI-powered planning modules for maximum efficiency.

How does the Auto Shortage Alert feature actually work?

The system continuously monitors your real-time inventory levels against your production schedule to identify potential gaps before they cause delays. It instantly sends alerts to your planning team, allowing them to initiate procurement actions immediately to resolve the pending shortage.

Is the data stored securely on your cloud platform?

Absolutely, we use enterprise-grade encryption standards to ensure your proprietary manufacturing data remains completely secure and private at all times. Our cloud infrastructure is built on AWS to provide reliable uptime and robust data protection for all our manufacturing clients.

Does this system support multi-plant manufacturing operations effectively?

Yes, Supista enables you to manage material requirements across multiple plant locations from a single centralized dashboard for total visibility. You can easily track inter-plant stock transfers and consolidated procurement needs to optimize inventory usage across your entire manufacturing network.

Ready to Automate Planning?

Take control of inventory with AI-driven material planning and procurement.

Supista MRP gives Indian manufacturers AI-driven material planning — predicting shortages before they occur, auto-generating purchase requisitions from live BOM and production schedules, and dynamically adjusting safety stock based on consumption trends and supplier lead times.