Material Requirement Planning (MRP)
Automated Material Planning with Zero-Shortage Intelligence
Automatically calculate material requirements from production plans and BOMs, detect shortages before they happen, generate purchase requisitions, and ensure zero stock-outs with intelligent planning.
End-to-End Process Coverage
The MRP module eliminates material shortages and over-purchasing by automatically calculating what materials are needed, when, and in what quantities—based on current inventory, open POs, and the production schedule. It bridges demand and supply in real time.
Sub-Modules & Functional Capabilities
- BOM explosion from production schedule
- Multi-level requirement netting
- Lot sizing (EOQ, min/max, fixed lot)
- Lead time offsetting
Automation Layer
Workflow Automation
- Auto MRP run on production plan update
- PR generation from shortage output
- Expedite notification to procurement
- Shortage clearance on GRN receipt
Intelligent Automation
- Demand forecast integration
- Lead time variability compensation
- Safety stock optimization
- Supplier reliability adjustment
Alerting System
- Critical shortage for production start
- Lead time breach risk
- Excess stock flagging
- PR approval overdue for critical item
Dashboards & Analytics
Material Shortage Dashboard
MRP Recommendation Status Dashboard
Procurement Action Required Dashboard
Inventory Coverage Days Dashboard
Business Impact
- Zero production stoppages due to material shortages
- Reduced inventory holding costs through precise planning
- Faster procurement response with auto-generated PRs
- Single connected view from production plan to purchase
Integrations
Deployment Options
MRP Engine + Shortage Detection
Auto PR Generation + Lead Time Planning
AI Demand Forecasting + Full Analytics
Ready to deploy Material Requirement Planning (MRP)?
Our team will configure, customize, and deploy this module for your exact business workflows—typically in 15 days using Gen AI.
Automate your operations. Orchestrate your workflows. Scale with confidence.
Book a free strategy session with our Automation Experts and discover how Supista’s AI-Composable ERP can transform your operations into a scalable and intelligent system.