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Manufacturing & Ops

Tooling & Die Tracking & Management

Full Visibility of Tools, Dies & Their Consumption Lifecycle

Track every tool and die through its complete lifecycle—from commissioning to retirement—with QR-based identification, shot/usage life monitoring, repair history, and proactive replacement planning.

QR Code Tool TrackingLife & Shot MonitoringRepair History LogsReplacement Planning

End-to-End Process Coverage

01Tool Registration & QR Tagging
02Commissioning to Production
03Shot / Usage Tracking
04Life Warning Generation
05Maintenance / Repair
06Life Extension Decision
07Retirement & Disposal
Module Objective

The Tooling & Die Tracking module provides manufacturers with complete visibility over their tooling assets. It prevents production disruptions caused by worn or failed tooling by tracking usage, predicting end-of-life, and maintaining full repair records.

Sub-Modules & Functional Capabilities

  • Complete tool master with specifications
  • QR code generation and printing
  • Location and machine assignment
  • Criticality classification

Automation Layer

Workflow Automation

  • Auto life warning generation on threshold
  • Repair work order on life expiry
  • Production block on expired tool
  • Replacement PO trigger on retirement

Intelligent Automation

  • Tool life prediction from usage patterns
  • Optimal reconditioning vs replacement decision
  • Tooling cost per unit analysis

Alerting System

  • Tool life at 80% warning
  • Tool life expired—replace before use
  • Repair overdue notification
  • High-cost tool performance flag

Dashboards & Analytics

01

Tool Life Status Dashboard

02

Tool Utilization Dashboard

03

Repair Cost Dashboard

04

Critical Tool Status Dashboard

Business Impact

  • Zero production downtime from unexpected tool failure
  • Extended tool life through timely reconditioning
  • Reduced tooling cost via data-driven replacement decisions
  • Full audit trail for ISO tooling control requirements

Integrations

Shop Floor AutomationMaintenance ManagementProcurementProduction Planning

Deployment Options

Basic

Tool Registry + QR Tracking

Intermediate

Life Monitoring + Repair Logs

Advanced

AI Life Prediction + Full Analytics

Ready to deploy Tooling & Die Tracking & Management?

Our team will configure, customize, and deploy this module for your exact business workflows—typically in 15 days using Gen AI.

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